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Numerically controlled machine tools
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  • Numerically controlled machine tools
ID: 68016
Honczarenko Jerzy
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ISBN 978-83-204-3467-5
Author: Honczarenko Jerzy
Publisher: WNT

About the book


The book is a compendium of engineering knowledge in the field of construction and operation of CNC machine tools, which are the basic production machines in the machine industry.
The author presents in it:

  • development trends of modern machine tools, foundations and examples of modular construction and basic properties of machine tools,
  • technical solutions and construction of the most important assemblies and components: bodies, guide connections, main and feed motion drives, sensory systems, pallet and tool coding systems,
  • structure and operation of modern numerical control systems in the function of performed tasks, architecture and topology of computer industrial networks, allowing to combine control systems,
  • characteristics of four basic groups of CNC machine tools: lathes and turning centers, milling machines and milling centers, grinding machines and machine tools implementing hybrid manufacturing technologies,
  • basic information on the automation of manufacturing and flexible machining systems,
  • research issues, methods of diagnostics, modernization and selection of machine tools.

    The manual allows you to familiarize yourself with technical solutions, construction and basic problems that determine the decision to invest in numerically controlled machine tools, their operation and possible modernization.
    The book is intended mainly for students of technical universities who study mechanics and machine building as well as automation and robotics, in specialties related to machine tools, machining technology and automation of production processes. It will also be useful for mechanical engineers and automation specialists who deal with the issues of technology implementation in the field of machining processes on machine tools and automation of manufacturing processes.

    Table of Contents

    PART I BASIC NEWS

    1. Machine tools in the production process
    1.1. Introduction
    1.2. Basic information
    1.3. Parameters of the machine tool working process
    1.4. Development trends in machining
    1.5. Directions of development of modern machine tools

    2. Basics of machine tool construction
    2.1. Modular construction of machine tools
    2.2. Basic properties of machine tools
    2.3. A numerically controlled machine tool as a mechatronic object

    PART II. ELEMENTS, MECHANISMS AND COMPONENTS OF MACHINES

    3. MACHINE TOOLS
    3.1. Basic terms
    3.2. Cast iron bodies
    3.3. Welded steel bodies
    3.4. Polymer-concrete bodies
    3.5. Composite bodies

    4. GUIDANCE CONNECTIONS
    4.1. Basic requirements and classification
    4.2. Sliding guides
    4.3. Rolling guide connections
    4.5. Summary

    5. MAIN DRIVE
    5.1. Requirements and classification of main drives in machine tools
    5.2. Machine tool spindles. Basic requirements
    5.3. Spindle bearings
    5.4. Spindle tips and tool holders
    5.5. Mechanical variable speed transmissions
    5.6. headstocks
    5.7. Electric spindle (motor spindle)
    5.8. Notes for machine tool users

    6. DRIVE TRAFFIC DRIVES
    6.1. Classification and characteristics of feed motion drives
    6.2. Mechanical rotary movement transmissions
    6.3. Gears converting rotary motion into progressive
    6.4. Summary and development prospects of feed drives in machine tools


    7. ELECTRIC DRIVE SYSTEMS
    7.1. DC drive systems
    7.2. AC drive systems
    7.3. Digital drive systems

    8. SENSORY SYSTEMS
    8.1. Introduction
    8.2. Measuring systems of position and displacement
    8.3. Speed measuring systems
    8.4. Sensory systems of the sense of touch
    8.5. Sensory systems of the sense of sight
    8.6. Pallet and tool coding systems

    PART III. DRIVING OF MACHINE TOOLS AND MACHINE TOOLS

    9. BASICS OF AUTOMATIC MACHINE TOOLS
    9.1. Division of machine tool control systems
    9.2. Programmable PLC logic controllers
    9.3. Adaptive AC control systems

    10. NUMERIC CONTROL
    10.1. Basics of numerical control
    10.2. Computer control of machine tools
    10.3. Basics of programming numerical control systems
    10.4. Summary

    11. DIRECT AND DISTRIBUTED CONTROLLED NUMERICAL DAYS
    11.1. Getting into DNC control
    11.2. Architecture of production control systems
    11.3. Topology of computer industrial networks
    11.4. Data transmission technologies
    11.5. Summary...

    PART IV. OVERVIEW OF GROUPS OF MACHINES

    12. MILLING AND MILLING MACHINING CENTERS
    12.1. Development trends in the construction of machine tools for body parts
    12.2. Classification of milling machines and milling centers
    12.3. Three- and four-axis milling machines and milling centers as well as their functional features
    12.4. Five-axis milling machines and milling centers
    12.5. High-speed machining - HSC
    12.6. Milling centers for rod machining
    12.7. Milling machines for use in large-scale and mass production
    12.8. Milling machines with closed kinematic structures

    13. LATHES AND TREADING CENTERS
    13.1. Development trends in the construction of lathes
    13.2. Classification of lathes and turning centers
    13.3. Technological capabilities of lathes and turning centers
    13.4. Horizontal lathe chuck and claw
    13.5. Turning centers
    13.6. Vertical lathes
    13.6. Lathes for machining from a rod (automatic lathes)
    13.7. Lathes for hard turning

    14. GRINDER
    14.1. Introduction
    14.2. Development of grinding technology
    14.3. Development trends in the construction of grinding machines
    14.4. Grinding machines for external and internal cylindrical grinding
    14.5. Surface grinding machines

    15. HYDRESS IMPLEMENTATION MACHINES. PRODUCTION TECHNOLOGIES
    15.1. Introduction
    15.2. Machine tools for hybrid machining with laser support
    15.3. Machine tools for hybrid machining with ultrasonic support
    15.4. Hybrid machining machines combining electroporation with milling or grinding

    PART V. FLEXIBLE STATIONS AND MACHINING SYSTEMS

    16. FLEXIBLE STATIONS AND MACHINING SYSTEMS
    16.1. Introduction to flexible production automation
    16.2. Economic effects of production automation
    16.3. Means of flexible production automation
    16.4. Summary

    PART VI. SELECTED PROBLEMS OF OPERATION OF MACHINE TOOLS

    17. DIAGNOSTICS, SURVIVAL AND TESTING OF MACHINE TOOLERS
    17.1. General characteristics of technical diagnostics methods
    17.2. Supervision and diagnostics of machine tools
    17.3. Tool monitoring
    17.4. Supervision and diagnostics of the machining process
    17.5. Supervising the accuracy of workpieces

    18. MODERNIZATION OF MACHINE TOOLS
    18.1. Premises for the modernization of machine tools
    18.2. Technical and economic conditions for modernization
    18.3. Safety standards and modernization of machine tools

    19. METHODOLOGY OF SELECTION OF MACHINES
    19.1. Introduction
    19.2. Defining minimum requirements and pre-selection
    19.3. Selection of machine tools by weighting method
    19.4. Selection of machine tools by fuzzy inference method
    19.5. Selection of machine tools with the help of an expert system

    LITERATURE
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